How to Prevent Mold in Shipping Containers (Explained)
Whether transporting your product by sea or by land, shipping containers offer a cost-effective method for getting your goods from point A to point B. While these containers provide plenty of protection from the elements, they have one very common and aggressive pitfall: mold. When not used properly, shipping containers can create the perfect condition for mold to flourish, damaging your products, harming your workforce, and affecting your brand’s reputation.
If you’re going to ship products in shipping containers, you need to take measures to prevent mold. This includes maintaining optimal humidity levels using products like Micro-Pak® container desiccants and silica gel. These moisture absorbers help control humidity, prevent condensation, and protect your goods from mold and moisture damage.
Read on to learn why mold prevention matters, step-by-step guidance to preventing mold in your shipping container, and common mistakes you should be sure not to make.
Why Does Mold Prevention Matter in Containers?
Mold in your shipping containers isn’t just an unsightly surprise. It comes along with serious consequences, too. Mold can damage not only your goods but your health and the health of your workers and customers. To properly protect your products, your customer base, and your brand reputation, it’s essential to prevent mold in your shipping containers.
Financial losses due to mold damage in shipping containers can be significant, affecting manufacturers and retailers with costly implications for damaged goods and overall customer satisfaction.
Additionally, using plastic pallets over wooden pallets can prevent moisture absorption, further reducing the risk of mold.
Key Conditions That Promote Mold Development
In order to understand how to properly prevent mold in shipping containers, it’s important to have a good grasp on the conditions in which mold flourishes. Mold spores are ever-present in our environment, both indoors and out. These spores float through the air looking for a hospitable environment to call home.
The key conditions mold looks for are:
Moisture: Like most living things, mold needs moisture. Because mold spores are microscopic, they can simply survive off the moisture in the air if it’s high enough. Mold likes humidity above 60%.
Temperature: The optimal temperature for mold to thrive is somewhere between 40 degrees and 100 degrees Fahrenheit. Mold does especially well in fluctuating temperatures, as they lead to condensation, a great source of water.
Food: In addition to water, mold requires a food source. Paper and wood, like those found in shipping containers, make a delicious and nutritious meal for mold.
Space prone to high humidity and dampness, such as shipping containers, require preventive measures like dehumidifiers and moisture absorbers to protect stored items from potential moisture damage.
What Causes Mold in Shipping Containers?
Mold in your shipping containers all boils down to one thing: moisture. Where there’s excess moisture, there’s mold. When shipping containers aren’t managed properly, they create the perfect environment for mold to prosper.
Mold in shipping containers can come from a range of sources. These include:
Excess moisture: Whether moisture exists inside the empty shipping container, inside your products, or inside your packaging, a shipping container sealed withexcess moisture can create the perfect breeding ground for mold. It’s vital for your container, products, and packaging to be dry upon packing and remain that way throughout its journey. Keeping moisture out of storage containers is crucial to prevent mold, mildew, and structural damage.
Contaminated goods: It doesn’t take a lot of mold to turn into a full-blown outbreak. A mold colony can grow up to several square feet in just a handful of days. A single product with a tiny spot of mold can spread to your entire shipping container over the course of its overseas journey.
Poor humidity and temperature control: Mold loves hot, humid air, and that’s bad news for the integrity of your products. Withoutproper temperature control and a shipping container dehumidifier, a shipping container in the summer can reach temps of up to 135 degrees fahrenheit—and mold can survive temps much hotter. Control the temperature in your shipping container to control the growth of mold. Reducing the dew point can prevent condensation and mold growth by lowering the temperature at which moisture condenses. Condensation on container walls can lead to mold growth when the walls cool below the dew point, causing ‘container rain’ or ‘container sweat.’
Damaged shipping container: The smallest gaps in your shipping container’s seals can allow moisture to seep in and set a mold colony off. While shipping containers aren’t entirely waterproof, they do prevent most moisture from entering. It’s vital to ship your goods in a weather-tight shipping container to prevent rain, snow, and other sources of moisture from penetrating your container.
Health and Safety Risks of Mold Exposure
In addition to damaging your products, mold can pose serious health risks to your workers and your customers. Health risks posed by mold include:
Allergic reactions: Much like pollen, mold can cause allergic reactions including sneezing, itching, a runny nose, and other cold symptoms.
Respiratory distress: Mold can trigger asthma-like symptoms including coughing, wheezing, and shortness of breath. For people who already experience respiratory challenges like asthma and COPD, this can create an extremely dangerous situation.
Neurological distress: In some cases, mold can produce toxic compounds known as mycotoxins which can cause neurological symptoms.
Using proper storage boxes can protect sensitive items from mold and moisture damage. Additionally, implementing climate control measures such as air conditioning and dehumidifiers is crucial in maintaining a safe environment for stored items.
It is also important to protect seasonal clothes from mold and mildew while in storage to ensure they remain fresh and undamaged.
Step-By-Step Prevention Guide
If you’re shipping products via shipping container, it’s imperative to take measures to prevent the growth of mold. Cardboard boxes are particularly vulnerable to moisture retention and mold growth, so consider using plastic storage bins instead.
Additionally, using moisture absorbers in storage containers can effectively prevent mold by maintaining a dry environment. The use of moisture absorbers can make a significant difference in preventing mold and protecting valuables from moisture damage.
Preparing and Inspecting Your Container
Before putting any product in your shipping container, the first thing you need to do is check its integrity. Properly examining your shipping container prior to use can help you identify any potential risks it poses. Follow these steps to prepare your shipping container for product:
Inspect: While your shipping container is empty, take a thorough and detailed look at it. Check it inside and out for signs of rust, dents, or holes. Look for any gaps or cracks in its corners and ensure the welding is in good shape. Then, check the doors. Make sure they shut tightly and that their seals are in good shape. If the doors aren’t sealing tightly, your shipment may be at risk of developing mold. Proper inspection and maintenance are crucial for preventing condensation and ensuring the longevity of your container.
Clean: Next, it’s important to clean your shipping container. Organic matter like wood, paper, and leaves can create moisture as they deteriorate and become a perfect breeding ground for mold. Remove any you find.
Dry: Finally, it’s time to let your shipping container dry completely before putting anything inside. Even the smallest amount of trapped moisture can set off mold growth, so take the extra time to make sure it’s dry. Consider using desiccant packs to absorb any remaining moisture and further prevent mold development. Using dehumidifiers is also essential, especially in environments with wooden flooring, to manage humidity levels and protect the flooring from moisture damage.
Enhancing Ventilation and Controlling Moisture
Between extreme temperature changes, exposure to weather like rain and snow, overseas travel, and more, your shipping container undergoes a lot before it reaches its destination. At each of these points, mold development is possible. To prevent mold, it’s essential to take these measures to keep moisture out of your shipping container:
Ventilate: Ventilation helps prevent the accumulation of hot, humid air in your shipping container. Proper ventilation facilitates the circulation of fresh air, enhancing airflow and preventing moisture buildup. You can achieve this with a combination of vents, including passive ventilation that allows wind to circulate the air and active vents like extractor fans.
Control moisture: As air passes in and out of your shipping container, moisture inevitably forms. Rapid changes in temperature cause condensation and other forms of moisture. Installing grate style vents can help prevent condensation by facilitating airflow and equalizing temperature differences.Moisture absorbers for containers use desiccants to quickly absorb any excess moisture before mold can form. Additionally, shipping container dehumidifiers extract moisture and release it into the atmosphere. It’s also crucial to protect important documents from moisture damage by storing them in moisture-controlled environments.
Control temperature: If you’re shipping perishable goods,temperature control is essential to maintain their integrity and prevent mold in your shipping container. Depending on where your container travels, temps inside can swing from -21 degrees fahrenheit to 135 degrees. Temperature control ensures your goods stay fresh.
Use airtight packaging: Prevent condensation from forming inside your packaging by keeping it airtight. Packing items tightly minimizes air pockets and keeps products dry and mold-free during shipment.
Implementing Routine Maintenance Practices
It’s not enough to just check your shipping container upon receiving it. To effectively keep moisture out of shipping containers, it’s vital to practice routine maintenance. Follow these steps to maintain the integrity of your shipping container:
Re-inspect regularly: After each shipment, re-inspect your shipping container as thoroughly as you did the first time. If you know your shipping container traveled through rain or snow, pay even closer attention. Specific tools and strategies, such as desiccant packs and dehumidifiers, are essential for maintaining optimal conditions during long-term storage.
Re-apply protective coatings: While shipping containers aren’t waterproof, a marine-grade or industrial paint with UV resistance can add a little extra protection. Reapply regularly, paying special attention to the roof and the seams.
Use humidity sensors: Install a humidity sensor in your shipping container so you can track how moist the internal air becomes. Wireless humidity sensors can give you up-to-date information about your shipping container. While you can’t do much about a humid container in the middle of the open ocean, it can inform you that your moisture control practices weren’t effective enough, and you can try something different next time.
Replace desiccants:Desiccants are extremely effective moisture-control tools; some can absorb up to 3x their weight in moisture. That said, they do need to be regularly replaced, as once they’re full, they won’t be able to absorb any more humidity. Regular maintenance is crucial to prevent moisture build-up and ensure the longevity of your stored items.
Empty dehumidifiers of water regularly to ensure they function effectively, especially during long-term storage or when managing condensation issues.
Common Pitfalls in Mold Prevention
Preparing your shipping container for an upcoming shipment? Don’t make these common shipping container mold prevention mistakes. Using materials that effectively absorb moisture, such as baking soda, desiccant packs, and charcoal briquettes, is crucial in different storage scenarios to prevent dampness and protect your items.
Addressing moisture issues promptly is essential to protect sensitive cargo, especially in humid climates or extreme heat. Additionally, specialized storage solutions like Dry Boxes are highly effective for maintaining dryness in large spaces, making them ideal for safeguarding various sensitive items.
Poor Sealing and Insulation Issues
No matter how many measures you take to prevent mold from forming in your shipping container, if it isn’t properly sealed and insulated, you’ll be at risk of mold forming. Don’t miss these commonly overlooked pitfalls of sealing and insulation:
Ineffective door gaskets: In addition to having locking doors, your container’s doors need to properly seal at their edges. Make sure the door gasket isn’t excessively worn and is creating a sturdy seal.
Shoddy insulation: Insulation can do a lot toprevent the condensation associated with temperature swings. Materials like Styrofoam panels, fiberglass batting, and spray foam can makegreat insulation tools. When insulation is not done properly, you’re at risk of significant issues. Proper insulation also helps manage water vapor and prevent condensation.
Open space: Having too much open space inside the container can contribute to moisture condensation, leading to issues like ‘container rain’ or ‘container sweat’.
Cracked flooring: As important as it is to protect the tops and sides of your shipping container from moisture, it’s essential to ensure the flooring is properly sealed, too. In rough seas, ocean water can splash onto a boat’s deck and be absorbed by your shipping container. Temperature differences between containers can also allow condensation to form underneath your shipping container. Using storage bins can protect items from moisture and prevent mold and moisture damage.
Ineffective DIY Prevention Methods
DIY mold prevention tactics may seem like a good way to cut costs on your shipment, but chances are it will cost you in the long run. If your DIY goes south, you may risk the integrity of your entire shipment.
Homemade ventilation methods often fail and commercially-available desiccants typically aren’t powerful enough to last the entirety of your shipping route.
Managing moisture levels within a storage unit is crucial to prevent damage, and using professional methods to prevent container rain can ensure a dry environment for your belongings. Choosing the right moisture absorbers can make all the difference in preventing mold.
Frequently Asked Questions
How Often Should I Inspect My Container?
Inspect your shipping container before and after every shipment. Check its condition inside and out, paying special attention to the doors, edges, seals, and flooring. Look for dents, cracks, rust, and other signs of damage. Address issues as you identify them and never take risks on shipping in a container that isn’t up to par.
Managing moisture content is crucial to protect goods from damage. Factors such as choosing the right type of pallets, using dehumidifiers, and employing desiccants can effectively control humidity levels within the container environment.
What Are the Early Signs of Mold?
Keep an eye out for these early signs of mold in your shipping container:
Odor: Mold often has a musty and damp odor. If you notice this smell, check for signs of mold.
Discoloration: Mold comes in a variety of colors: white, black, green, orange, pink, and more. If you notice a new, colored stain starting to form, it may be a sign of a burgeoning mold colony.
Condensation: Pooling water in the corners of your shipping container or water dripping from the ceiling may be early warning signs of future mold. Address these issues quickly before they can spawn mold infestations.
Shipping container condensation can lead to moisture accumulation within storage units, causing mold growth. Temperature fluctuations often result in moisture build-up, which can damage both the container and its contents. To prevent this, consider using insulation and dehumidifiers.
Can DIY Methods Suffice for Mold Prevention?
No. DIY methods are typically not sufficient in preventing mold in your shipping container. While they may work, there’s a good likelihood they won’t, and that’s a significant risk to take on a shipping container full of product. Instead of attempting mold prevention DIYs, use professional mold prevention strategies like moisture absorbers, shipping container dehumidifiers, and more.
Professional methods provide an effective solution for mold prevention, protecting your belongings from issues like mold, mildew, and rust.
Conclusion: Effective Mold Prevention Strategies
Effectively preventing mold in your shipping container is essential to ensure your product arrives safely. By following these tips, you’ll be able to control the moisture and humidity in your shipping container and discourage the growth of mold.
Maintaining a controlled environment is crucial to prevent mold, as it helps keep moisture levels stable and protects sensitive items from damage.
For the protection of your goods from mold and other destructive issues, work with Eurolog Packing Group. Weoffer solutions to all your shipping problems, like moisture control, temperature control, contamination, and more.Contact us today for all your shipping needs.
