Thermal Pallet Covers, Blankets & Liners

A thermal pallet cover is designed to protect temperature-sensitive products from extreme temperatures, such as intense heat or cold. By reflecting external heat and buffering against temperature drops, thermal pallet covers help maintain stable ambient temperatures around the pallet. This cost-effective solution is commonly used for perishable goods, pharmaceuticals, chemicals, or any cargo susceptible to temperature fluctuations. In many cases, these covers also shield cargo from dust, moisture, and potential contamination during storage or transit.

A pallet blanket, sometimes referred to as an insulated cargo blanket or thermal blanket, is draped over palletized goods to provide thermal protection from variations in external temperature. Pallet blankets usually come in custom sizes to fit different pallet dimensions. They can be reusable or single-use depending on material composition, and some models incorporate features like Velcro closures for quick installation. By mitigating temperature excursions, pallet blankets help keep shipments safe across the supply chain, from tarmac exposure to warehouse storage.

Pallet toppers are covers placed on top of palletized freight. While they may not offer the full coverage of thermal pallet covers or pallet blankets, pallet toppers help protect cargo from dust, light impacts, or minor temperature changes—especially during short hauls or LTL (less-than-truckload) shipments. They can be used alongside other temperature-control solutions if the product requires advanced temperature protection.

Thermal pallet covers are specialized pallet covers engineered to provide effective temperature control. Typically constructed with multi-layer materials—like reflective polyethylene or aluminized fabrics—thermal covers insulate palletized cargo from extreme temperatures and slow heat transfer through conduction. They’re a go-to solution for distributor networks that handle sensitive goods in various climates.

Thermal pallet covers create a protective microclimate around the pallet by reflecting radiant heat away and minimizing heat conduction between the cargo and external conditions. The reflective outer layer bounces back UV and infrared radiation, while inner layers provide insulation against temperature swings. With features like Velcro seals or flap closures, these high-performance covers can be quickly installed to reduce temperature fluctuations during long or short journeys.

Yes. Insulated pallet covers help prevent thermal-related damage by stabilizing internal temperatures around the product. This reduces the likelihood of spoilage in perishable items and helps maintain the efficacy of pharmaceuticals or chemicals requiring specific temperature ranges. They act as a buffer against hot tarmac conditions, cold cargo holds, and other harsh environments, effectively lowering the risk of temperature excursions.

Pallet blankets can be made from various materials, but thermal protection blankets often include a reflective foil or aluminized layer laminated to one or more layers of polyethylene insulation. Some heavy duty versions also incorporate quilted or multi-layer structures for added temperature control and durability. The goal is to ensure reusable or single-use functionality that meets specific shipping requirements.

When using an insulated pouch as a box liner, simply place the pouch inside the box to create a protective lining. Insert your temperature-sensitive products into the pouch, then seal it (often with a built-in adhesive strip or Velcro) before closing the box itself. This prevents direct contact between the product and external conditions, offering a mini version of a cold chain system if combined with refrigerants like gel packs. It’s a cost-effective solution for small-volume shipments.

Cold chain packaging—such as insulated pallet covers, pallet blankets, or box liners—helps preserve product quality by maintaining stable temperatures in refrigerated or chilled conditions. It reduces the risk of product loss due to temperature excursions, ensuring items like pharmaceuticals, produce, or lab samples remain viable and safe through the supply chain. Proper cold chain methods also comply with regulatory standards and instill confidence in shippers and receivers alike.

Many thermal pallet covers are indeed reusable, especially those constructed with robust, multi-layer designs and Velcro closures for easy application and removal. Reusability makes them a cost-effective solution for shippers frequently handling temperature-sensitive products such as pharmaceuticals. However, certain covers are designed for single-use if they’re thinner or intended for specific, short-term applications.

When properly fitted and used with recommended handling practices, thermal pallet covers can significantly reduce temperature fluctuations, often maintaining cargo temperatures within a critical temperature range for extended periods. They minimize direct conduction of heat or cold, reflect ambient radiation, and safeguard goods exposed to variable climates, whether on the tarmac or in a cross-country haul. This level of temperature protection is crucial for preserving product integrity.

Temcore products—including Temcore Blanket, Temcore Liners, and Temcore Covers—are engineered with reflective and insulating layers to combat extreme temperatures. By creating a protective envelope around cargo, they maintain stable internal conditions and reduce rapid temperature excursions. In addition to thermal shielding, many Temcore items help prevent contamination, mold, and fungus by forming a sealed barrier around temperature-sensitive products.

While not all shipments require insulation, shipping containers carrying temperature-sensitive products often benefit from an added layer of thermal protection. Utilizing Temcore Liners or other insulated cargo blankets inside a container can control ambient temperatures during transit, reducing product spoilage or damage. This is particularly important for goods like pharmaceuticals, perishable foods, and chemicals that must remain within specific temperature ranges.

Temcore solutions are versatile and can accommodate a wide array of goods sensitive to temperature fluctuations or contamination:

Pharmaceuticals (maintaining stable conditions for efficacy)
Food & Beverages (fruits, vegetables, dairy, or wine)
Nuts, Grains & Seeds (preventing spoilage)
Chemicals and industrial materials needing precise CRT (Controlled Room Temperature) transport
Perishable and high-value cargo requiring strict temperature control

Because Temcore covers come in custom sizes and designs, distributors and shippers can tailor them to various freight types.
In essence, pallet covers are vital in safeguarding shipments—from basic dust covers to insulated pallet covers for high-stakes cold chain logistics. By integrating pallet blankets, thermal pallet covers, and box liner solutions like Temcore, shippers can ensure safe, cost-effective transit for temperature-sensitive products—whether shipping pharmaceuticals, produce, or other perishable goods. For additional information on custom sizes, usage instructions, or choosing the right product for your cargo, feel free to reach out to our team. We’re here to help you maintain optimal conditions and protect your bottom line.

Thermal Pallet Covers, Blankets, and Liners for Temperature-Sensitive Goods

Thermal Blankets

Temcore Blanket

Thermal Insulation

Temcore Liners